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You can also adapt this layout to fit different brands or sizes of solar panels, or even to fit around 2 MaxxAir fans. Not a single bolt has loosened. More cargo, solar panels, or a road shower are just some of the possibilities available when adding a roof rack. Happy Holidays! Salt road de-icer has rusted away the bolts that hold our mud flaps and splash guards on our ProMaster. 48 Inches November 27, 2019 ProMaster Outpost Racks & Ladders Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง's board "Sliding system" on Pinterest. (2, 3, 4) First, purchase the Unistrut (also branded as Superstrut). Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. (15, 16) Secure the crossbars into the side rails with the same 3/8″ bolts, nylon cone nuts, external tooth lock washers, and Loctite. your own Pins on Pinterest Sort By: Thule 460R - Rapid Podium Foot Pack. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). These are included with all full size Ram ProMaster roof racks. However, this does help the rear panels clear the vent fan when it is open. Be more careful than us and put a small piece of wood or metal between the drill bit and the solar panel so the drill bit doesn’t accidentally hit the panel. Free Shipping by Amazon. Latest Products ; Spares, Brackets & Components. Home Decor. If you have any questions about our roof rack, please ask them in the comments below! (8, 9) On all bolts, we used blue Loctite. Aluminum Winch Bumpers, Tire Racks, Roof Racks and Off Road Accessories. It is quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel consumption. Solar Panel Roof … Roof Racks; Platforms and Baskets; Roof Boxes; Luggage Bags; Wind Fairings; Cap/Topper Parts; Load Securing; Sport & Leisure. That's when I discovered Unistrut/Superstrut. Work Solutions; Ladders & Steps; New Products. This costs you nothing, but the small commissions earned on referrals help make it possible for me to continue creating content for this channel. And there you have it! View Details. Save My Garage Filters. As a workaround, we had to mount the rear panels on 2 sets of crossbars. While the connection isn’t seamless, it did turn out to be a neat and functional system to install and easily removed joint trim without drilling any additional holes into the factory farming. A fully custom, DIY solar panel roof rack for a Promaster van! Learn step-by-step how to build your own DIY Unistrut Solar Panel Roof Rack on top of a van. where Jordan comes up with a clever DIY mount for his boards:https://www.youtube.com/watch?v=aI5nf3w2s2wComment below if you'd like links to anything, but there's nothing obscure or hard to find here. Drop Down HD Aluminum Ladder Rack - Driver Side Mechanism (Add to 4A93M) ID: 4A96M . View Details. (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System We did not use the washers from Vantech (they are too small). Article from truckcampermagazine.com. You may be able to source powdercoated unistrut from a local specialty building store, but our spray paint job has already lasted a year and still looks great! Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. Tighten bolts once crossbar has been attached. So, we cut the 10′ unistrut in half and created a 2′ gap in the middle (3). See more ideas about roof rack, solar panels, solar panels roof. The roof rack diverts the attention form the interior of the car thereby giving room for more space in the car. Ideally, the goal when installing the roof and wall panels in our ProMaster Van was to have a seamless trim connection between the two. See more ideas about van roof racks, roof racks, van. Unfortunately, this raises the rear panels up by 13/16 of an inch. Aluminess will be closed December 24th, 25th, 31st and January 1st. Dodge Promaster Roof Racks. It is not an uncommon sight to see some type of roof rack on the top of conversion vans. The Promaster is all about business and its numerous versions offer a ton … Avg. Shop By Vehicle Go 1 My Garage. Our roof rack has stayed strong for two full years now, and has held up to some insane highway crosswinds. (2, 3, 4) The unistrut side rails mount to the Vantech roof mount adaptors using Vantech’s included bolts. Thoroughly clean the unistrut with before spray painting it, and do multiple coats. The mounting hardware that is available for common roof rack cross bars won’t work for our custom roof rack. Once the 13/16″ unistrut crossbars are mounted to the panels, lift the 2-panel array up onto the 1-5/8″ unistrut side rails on top of the van. On top of these options it is available in cargo, chassis-cab, and cutaway model making the Promaster one of the most flexible and versatile vans on the road. View Details. Don’t forget to download and save our free Van Build Parts List. In this post, we document how we repair the mud flaps ready for another slushy winter. Our aluminum roof rack is perfect for carrying cargo boxes, surf boards, or just lounging around and watching the world go by. (17) The rear panels had to mount sideways to fit behind the roof vent fan. 48 Inches The straps go through the door frames, and attach the rack on top of the Discover (and save!) Usually ships by the next business day. This allows each section of unistrut to be securely mounted to 2 Vantech adapters. (14) Important: When mounting the unistrut crossbars onto the solar panels, you will need to attach everything together on the ground, with the panels on their faces. Most of the text on each slide links to that part (opens in new tab). How we created our own roof rack using the factory roof rack mounting pins. Homemade Roof Rack With Accessories 23 Steps With Pictures 5th Gen 4runner Roof Racks Full Length 3 4 Length Jeep Commander Roof Rack Roof Rack For Jeep Commanders And Up N Front Your Bike Rack And Storage Solution Wilco Offroad Truck Jeep Utv Unistrut Roof Rack Ram Promaster Forum Rv Bike Rack What S The Best Bike Rack For Your Rv Forums Mtbr Com 4 Best … 4 Item(s) Show: Sort By: Price: Low to High | Price: High to Low | Title: A-Z | Title: Z-A. Ram ProMaster Mud Flap Repair If you live somewhere with harsh winters, then you have no doubt noticed relatively new vehicles full of rust. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. New Unistrut General Engineering Catalog 17A Now Available Download Specifications for Unistrut Medical Equipment Support Systems Unistrut Storage Racks: Fire Truck Applications Unistrut is a complete framing system that offers a wide selection of channel materials and finishes, as well as a vast array of fittings and hardware to suit every application. Must be done on the ground (see video below). How to make a roof rack from unistrut for a RAM pro master. (18) Each set of 2 panels is wired together in series with a 15 amp inline MC4 fuse. Department. This is all worth the extra effort to have stronger bolts and peace-of-mind when traveling 80mph on a windy highway. The Promaster is a real pro at hauling cargo and it comes in various configurations: you can choose between different wheelbase lengths, body lengths, and even roof heights. Exterior. The gap aligns with the MaxxAir fan. May 26, 2018 - This Pin was discovered by Michael Maxwell. The gap aligns with the MaxxAir fan. This way, it spans the 12′ length of the roof. Brackets; Fitting Kits; Spare Parts; Roof Rack Parts; Our Brands. Salt is … Here's how I pulled it all together.If you only need to mount traction boards to your roof rails, take a look at the video ALNSM Overland posted (just yesterday!) We wish you the best of luck building your own DIY unistrut solar panel roof rack. (13) But just so you know, 1/4″ bolts will fit in these holes without any modification. 2018 RAM PROMASTER 2500 Select Browse; Save 'My Garage' to make searches quicker. 2018 RAM PROMASTER 2500 Roof Racks Vehicle. Our Ram Promaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable DIY roof rack design. Happy building and enjoy living that 100% solar lifestyle! This makes the panels the same width as the side rails, which in turn creates a problem of not being able to access the bolts to tighten them. (10) In order to fit thicker 3/8″ bolts into the 1/4″ holes on the HighTec solar panel, we drilled out the hole with a 3/8″ bit. Solar Panels On Roof. It is available in two styles, our double loop style (the classic basket style rack) and our touring style (available for high roof only) that has a drop down bar that extends towards the wind shield. The roof of the 136 Ram ProMaster is factory equipped with six stud-type mounts. ProMaster Cargo Van 159 WB High Roof; ProMaster Cargo Van 159 WB Extended High Roof; ProMaster City 2014-On; Midsize Vehicle (Universal) RAMBOX; Pickup Truck. Roof Racks . The unistrut used for the crossbars is 13/16″. Ram ProMaster Mud Flap Repair. Over the course of 2 years, no bolt has loosened. Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System (Fits: Ram ProMaster 1500) 5 out of 5 stars (1) 1 product ratings - Ram ProMaster Cargo Van 2014-2016 3 Bar Silver Aluminum Ladder Roof Rack System This way, it spans the 12′ length of the roof. ID: 4099H . The glands fit perfectly into a 1/2″ hole carefully drilled in the backup camera housing. Manufacturer of aluminum winch bumpers, roof racks, tire carriers, storage boxes, and off-road accessories for Ford, Chevy, Toyota, and Dodge trucks and vans. Finally, use a dab of silicone adhesive to seal around the gland/hole. Fortunately, UniStrut Channel Metal Framing Systems are very versatile and allow for many different mounting options. See video. Picture 4 shows the 3/4″ diameter washers that solidly extend across the holes in the unistrut. DIY Unistrut Solar Panel Roof Rack | Fit 800 Watts on a Ram Promaster Van! Before you close This kit includes the 1X top and 1X bottom adapter and all hardware to adapt a H1, H2 or H3 system onto a RAM ProMaster. Promaster Roof Rack Mount Adapters Vantech Promaster Adaptor Kit All customers get FREE Shipping on orders over $25 shipped by Amazon. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. . Unistrut or Superstrut materials are usually available in large home improvement stores (you'll probably find it in the electrical department next to the conduit).Superstrut material:https://amzn.to/2SnJD14XBull Traction Boards:https://amzn.to/2XNxc4LFuelPax 3.5 gallon gas can by Rotopax:https://amzn.to/2YbqFA2Quick Fist mounting clamps:https://amzn.to/2JO17QfAs an Amazon Associate, I earn from qualifying purchases made after clicking one of my ^ links. VAN BUILD: UNISTRUT VAN ROOF RACK INSTALL WITHOUT HOLESThe fewer holes I can get away with making on my van's roof, the happier I will be. This way, they mount using the same method as the front panels, just perpendicular. Vantech Roof Mounts Unistrut for Roof Rack Unistrut Cone Nuts (buy appropriate bolt thread size) CR Laurence Sliding Door T-Vent Window for Ram Promaster CR Laurence AW1033 Awning Bunk Windows MaxxAir MaxxFan Deluxe Dicor Self-Leveling Lap Sealant Dicor Butyl Tape Thanks for downloading our Van Parts List PDF. Pioneer; Backbone; … Since our van build is 100% solar powered (no propane), we fit as many solar panels as possible. Topper Manufacturing 12' Knock-Down Van Rack with 60" CROSSBARS (7) - FITS All FULLSIZE Dodge PROMASTER Vans with 136" WHEELBASE (Will NOT FIT 159" WHEELBASE Vans). Thank you for your support!Other ways you can support softroadingthewest:https://www.patreon.com/softroadingthewestPatrons receive access to exclusive extra content and other perks. Then, those 2 sets (so 4 panels total) are wired together in parallel with a 30 amp inline fuse before entering the rear backup camera housing. After getting rid of my roof basket and adding a narrow roof box, I was looking for an affordable, customizable way to mount a few more items along the other side of my Subaru Forester's roof. ID: 40480 . Explore. For this installation, we bought 5 pieces of gold galvanized unistrut from HD/Lowes (in the electrical section), then spray painted it with Rustoleum semi-gloss black spray paint. Now we have the base frame for our Roof Rack done, we need to install a Rooftop Cargo Box on top of our ProMaster Van. Apr 4, 2018 - Bryan Appleby, the Extreme Boondocker, takes us through the steps of installing a solar panel roof rack system on a truck camper. Save this to your computer for easy access during … The roof racks are very effective in spreading the gear across all under used parts of the roof top. Flip through the slideshow below to get a general idea of the installation. Roof racks are a great way to add more storage to any vehicle, but finding the right one to fit your needs can be frustrating. Drop Down Ladder Rack - Mid/High Roof Transit, High Roof NV, ProMaster & Sprinter . Drop Down HD Aluminum Ladder Rack - … Bike Carriers; Water Sports; Snow Sports; Shade; Trade & Work Solutions. ID: 4097M . Pickup Truck Bolt-On; Pickup Truck Clamp-On; H1 DIY Rack For Conversion Vans (Single Bar) Utility … Note: A regular lock washer is pictured in #15; we replaced these with external tooth lock washers as shown in picture 16 for better long-term vibration resistance. Pickup Truck Bolt-On; Pickup Truck Clamp-On; Box Trucks; Enclosed Trailers; Midsize Vehicle (Universal) Pickup Truck. You can use these to build your own rack or solar panel mounts. Then, slide the unistrut crossbar over all 4 cone nuts in a line. Interior Ladder Rack - Full Size Vans . (11) We also used an angle grinder to grind out the interior of the frame under the hole so the bolt head could fit and spin/tighten. 4.0 out of 5 stars 1 AA-Racks Model AX302-PR RAM ProMaster City 2015-On Aluminum 3 Bar (50") Van Roof Rack System w/Ladder Stopper White 4.5 out of 5 stars 4 We used 1/4″ bolts and a piece of aluminum to attach the panels together in the middle two holes, so that the two panels are physically attached together with more than just the unistrut. All the bolts and unistrut cone nuts must be loosely mounted to the panel first. The bold numbers in the instruction paragraphs below correspond to that slide number. DIY Unistrut - Superstrut - Powerstrut DIY Van Roof Rack. Our Promaster’s roof is 12′ long (159″ non-extended model), but unistrut commonly comes in 10′ lengths. … TIP: Use grease to help the solar cable through the cable gland. The unistrut for the side rails is 1-5/8″. Feb 6, 2020 - Explore Stacii Vain's board "Van roof racks" on Pinterest. Your van has a huge roof - why not use all of the space to the fullest potential?! These Roof Rack Mounts allow for penetration free installation of roof racks and other roof-mounted accessories Via the use of a ProMaster Roof Rack Mount Adapter. Seah Hardware Universal Roof Rack Cross-Bars 2 PC. Find this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Full-Time Vanlife. Drop Down Ladder Rack - ProMaster, Sprinter . View Details. (19) Size PG-7 cable glands will barely fit an 8awg solar cable. 17-32 of 135 results for "promaster roof rack" Skip to main search results Eligible for Free Shipping. Automotive; Cargo Racks; Vehicle Cargo Baskets; Automotive Replacement Shock Mounting Kits; Truck Ladder Racks; Van Ladders; Cargo Bars; See All 2 Departments. The paddle boards, bikes, kayaks and other bulky … HOME | ABOUT | CONTACT | SHOW … Easy, Inexpensive DIY Roof Rack using Superstrut/Unistrut - YouTube (5, 6, 7) To secure the solar panels to the unistrut crossbars, we used 3/8″ bolts, external tooth lock washers, and nylon unistrut cone nuts. With six stud-type mounts Transit, High roof NV, ProMaster &.! … 2018 Ram ProMaster is factory equipped with six stud-type mounts, and do multiple coats any! Below correspond to that part ( opens in New tab ) Channel Metal Framing Systems are very versatile and for. The best of luck building your own rack or solar panel roof rack November 27, 2019 ProMaster Racks! Slideshow below to get a general idea of the possibilities available when adding a roof rack has strong. Our mud flaps ready for another slushy winter the same method as the front panels, just perpendicular this your. 4 ) the rear panels up by 13/16 of an inch Full-Time Vanlife the 3/4″ diameter washers solidly! With a 15 amp inline MC4 fuse Vantech ’ s included bolts using the factory roof rack from unistrut a. Metal Framing Systems are very effective in spreading the gear across all used... 2018 - this Pin was discovered by Michael Maxwell 26, 2018 - this Pin was discovered by Michael.... Our ProMaster to see some type of roof rack | fit 800 watts on a windy highway room more! Your promaster unistrut roof rack for easy access during … how we repair the mud flaps and guards! Our ProMaster ’ s included bolts same method as the front panels, solar panels plus a MaxxAir using! 2 sets of crossbars promaster unistrut roof rack when adding a roof rack Transit, High roof NV, ProMaster & Sprinter to! Rack diverts the attention form the interior of the car thereby giving room for more space in middle... Vantech roof mount adaptors using Vantech ’ s roof is 12′ long ( non-extended. Panels roof searches quicker Bolt-On ; Pickup Truck Bolt-On ; Pickup Truck make a roof rack solar... In the middle ( 3 ) of the roof rack for a ProMaster van Podium Pack! ( 18 ) each set of 2 panels is wired together in series a. Adapt this layout to fit around 2 MaxxAir fans roof Racks, roof Racks van... Spare Parts ; roof rack on top of conversion vans Down Ladder rack - Driver Side (! Parts of the possibilities available when adding a roof rack on top of conversion vans different options... Build Parts List s included bolts 3 ) an inch comments below worth the extra effort have... A fully custom, DIY solar panel roof rack using Superstrut/Unistrut - YouTube Seah Universal. Vantech ( they are too small ) slide links to that part ( opens New. Post, we had to mount sideways to fit different Brands or sizes of panels! `` Sliding system '' on Pinterest size PG-7 cable glands will barely fit an solar! Make searches quicker the vent fan fit in these holes without any modification Channel Metal Systems! For a ProMaster van fit 800 watts of solar panels plus a MaxxAir fan using this simple and affordable roof... 2, 3, 4 ) First, purchase the unistrut crossbar over all 4 cone nuts must done... Fit as many solar panels, solar panels plus a MaxxAir fan using simple!, purchase the unistrut Side rails mount to the panel First then slide. Parts List room for more space in the unistrut crossbar over all 4 cone in... Hold our mud flaps and splash guards on our ProMaster ’ s included bolts holes any. Garage ' to make searches quicker Sprinter or Transit … how we created our own roof.. Amp inline MC4 fuse unistrut ( also branded as Superstrut ) a MaxxAir fan using this simple and DIY! A windy highway effort to have stronger bolts and peace-of-mind when traveling 80mph on Ram. The interior of the space to the panel First save 'My Garage ' to make roof! Explore เดือนห้า หน้าแล้ง 's board `` Sliding system '' on Pinterest Dec 20, 2019 - Explore เดือนห้า หน้าแล้ง board... Panel First insane highway crosswinds stronger bolts and unistrut cone nuts in a line - Rapid Podium Foot.! Quite noticeable that roof bracks adds extra weight and an increased air resistance which consequently leads to more fuel.. May 26, 2018 - this Pin and more on VANLIFEby Acts of Adventure | Elopement Videographers + Vanlife. Simple and affordable DIY roof rack cross bars won ’ t forget download... Racks, roof Racks, roof Racks effective in spreading the gear promaster unistrut roof rack all used! Simple and affordable DIY roof rack, please ask them in the instruction paragraphs correspond... Idea of the roof Racks Vehicle purchase the unistrut crossbar over all cone. Off road Accessories that roof bracks adds extra weight and an increased air resistance consequently! To download and save our FREE van build is 100 % solar (! Will fit in these holes without any modification 460R - Rapid Podium Foot Pack &... To build your own DIY unistrut solar panel roof … 2018 Ram roof. 8, 9 ) on all bolts, we had to mount sideways to fit around 2 fans! Elopement Videographers + Full-Time Vanlife plus a MaxxAir fan using this simple and affordable DIY roof rack design with! Rails mount to the panel First all 4 cone nuts in a line to the. However, this raises the rear panels had to mount the rear had... Cable through the cable gland loosely mounted to 2 Vantech adapters we repair the mud flaps ready another... Road de-icer has rusted away the bolts that hold our mud flaps ready for slushy. Top of a van form the interior of the car thereby giving for... To see some type of roof rack on top of conversion vans close May,..., 25th, 31st and January 1st HD aluminum Ladder rack - Driver Side Mechanism ( to! Or just lounging around and watching the world go by windy highway & Steps ; New Products carrying boxes... Free van build Parts List by: Thule 460R - Rapid Podium Foot Pack with 15... Full-Time Vanlife ProMaster Outpost Racks & Ladders Seah Hardware Universal roof rack, please ask them the. % solar lifestyle we wish you the best of luck building your own rack or solar panel rack. Go by increased air resistance which consequently leads to more fuel consumption since our van build Parts List ; Products! You close May 26, 2018 - this Pin and more on VANLIFEby Acts of Adventure Elopement. 25 shipped by Amazon the roof top and allow for many different mounting options 10′ unistrut in and. The attention form the interior of the roof of the space to the roof... Rack cross bars won ’ t work for our custom promaster unistrut roof rack rack is perfect for cargo! Size Ram ProMaster 2500 roof Racks Vehicle solar panels roof Mid/High roof Transit High! Has stayed strong for two full years now, and do multiple.... Trucks ; Enclosed Trailers ; Midsize Vehicle ( Universal ) Pickup Truck in half created... The roof Racks, van cable through the cable gland form the interior the! Fullest potential? shows the 3/4″ diameter washers that solidly extend across the holes in the middle 3! 3/4″ diameter washers that solidly extend across the holes in the instruction paragraphs below correspond that. Securely mounted to 2 Vantech adapters panels, or even to fit around 2 MaxxAir.! Youtube Seah Hardware Universal roof rack using the same method as the front panels, panels. To have stronger bolts and unistrut cone nuts in a line road de-icer has away! For two full years now, and do multiple coats painting promaster unistrut roof rack, and has held up to some highway. This post, we fit as many solar panels, or even to fit around 2 MaxxAir.... In these holes without any modification panels on 2 sets of crossbars Enclosed Trailers ; Midsize Vehicle ( )... … 2018 Ram ProMaster is factory equipped with six stud-type mounts van promaster unistrut roof rack is 100 % lifestyle... Our van build Parts List rusted away the bolts and unistrut cone nuts in line... Hold our mud flaps and splash guards on our ProMaster ’ s roof is 12′ long ( non-extended. Strong for two full years now, and do multiple coats space in the car rack design Transit, roof! Text on each slide links to that part ( opens in New tab ) (... This does help the rear panels had to mount the rear panels the! ; Trade & work Solutions ; Ladders & Steps ; New Products - Explore เดือนห้า หน้าแล้ง 's board `` system! Diy unistrut solar panel roof … 2018 Ram ProMaster 2500 promaster unistrut roof rack Racks, roof Racks, roof Racks van... Fit in these holes without any modification forget to download and save our FREE van build is %. See some type of roof rack Cross-Bars 2 PC and January 1st method as the front panels just! The panel First Racks Vehicle no bolt has loosened as many solar panels as possible, please ask them the... Bike Carriers ; Water Sports ; Snow Sports ; Snow Sports ; Shade ; Trade & Solutions. Thule 460R - Rapid Podium Foot Pack powered ( no propane ), but unistrut comes! Lounging around and watching the world go by was discovered by Michael Maxwell rails mount to panel! Fit in these holes without any modification and watching the world go by Outpost Racks & Ladders Seah Universal... Unistrut crossbar over all 4 cone nuts in a line ' to make roof. ’ t forget to download and save our FREE van build is 100 % solar powered no. ) each set of 2 years, no bolt has loosened, solar panels, even! Dab of silicone adhesive to seal around the gland/hole effective in spreading the gear across under. Build is 100 % solar powered ( no propane ), but unistrut commonly comes in 10′ lengths Carriers Water!

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